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Anxious Korean Semiconductor

Date:2023-03-20 11:06:56    Views:609

On March 16, 2023, Japan lifted restrictions on the export of key semiconductor materials to South Korea, which is probably one of the best news for the Korean semiconductor industry in the last six months. Semiconductors are one of the major economic industries in South Korea, and the country's semiconductor industry began in the 1980s. At the time, the government launched a series of programs aimed at transforming South Korea from a low-tech country to a high-tech one. One of them was to make the semiconductor industry a priority industry. By the 1990s, Korea's semiconductor industry had made impressive progress. By now, Korean semiconductor companies, represented by Samsung, SK Hynix, DB Hitek, etc., are playing an important role in the global semiconductor industry.

But now, Korea seems to be going through a historic and difficult moment. The world is witnessing an increasingly tense battle for cutting-edge chips, which are key to the country's competitiveness. Lacking competitiveness in terms of the number of companies, size and human resources compared to competing countries, South Korea's sense of crisis and anxiety about the competitiveness of its industry is stronger than ever.


PART 01
Storage Market Plunge

Memory chips are the backbone of Korea's semiconductor industry, and Korea's share of non-memory chips is only 5%. Samsung Electronics and SK Hynix are ranked first and third, respectively, in 2022 in the global sales ranking of semiconductor manufacturers. Both are storage giants, with Samsung Electronics ranking first in market share in both DRAM and NAND, and SK Hynix ranking second in DRAM and third in NAND.

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However, semiconductor inventories have increased due to slowing demand from smartphones and other effects, and storage chip makers have tried to digest their inventories by cutting prices since the fourth quarter of 2022, with the cost of a 1GB solid-state drive having fallen to $0.107 by the end of 2022, according to Japanese research firm Techno Systems Research. And the downward pressure on prices continues, with total DRAM and NAND prices falling by about 76% and 68%, respectively, during the past nine months from 3Q 2022 to 1Q 2023 alone, according to KB Securities analysts' forecasts.

Against this backdrop, Samsung and SK Hynix, two storage giants with such a high market share, are experiencing major havoc in this industry downward spiral.

In the first two months of 2023, Samsung's memory chip business has lost 3 trillion won, or $2.3 billion, and Samsung expects that the loss may increase to 4 trillion won by the end of the first quarter. The good thing is, in the semiconductor field, Samsung still has foundry business, and profitable, the overall business can still be hedged.

But for SK Hynix, which focuses only on storage, it is worse. 2022 fiscal year SK Hynix's annual revenue was 44.648 trillion won and operating profit was 7.007 trillion won. Although the annual revenue achieved 4% growth, but the fourth quarter of 2022 SK Hynix ushered in the first quarterly operating loss since the third quarter of 2012, 4H2022 revenue of 7.699 trillion won, down 38% year-on-year, and the loss continues. KB Securities analysts forecast that SK Hynix in the first quarter of the year an average loss of about 39,000 won.

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As a result, SK Hynix will reduce its investment scale in 2023 by more than half from 19 trillion won in 2022. However, it will continue to invest in mass production of mainstream products such as DDR5, LPDDR5 and HMB3 and markets with growth potential.

But for the two giants, the longer term as well as more difficult issues lie ahead, and that is the US trade policy.

PART 02
Under the U.S. trade policy, the "suffering" of Korean semiconductor manufacturers

The United States has sought to suppress the development of mainland semiconductors in recent years, first by tightening the chip trade policy, and then jointly with the Netherlands and Japan to propose a "chip alliance" (Chip 4) siege, forcing South Korea to join the alliance. South Korea's attitude is ambiguous, but it is clear what any of its decisions mean, and the essence of the issue is whether to choose the Chinese market or to choose U.S. technology. Although South Korea did not join the alliance, there is no doubt that it is still under the impact of the U.S. ban.

01
Memory chip makers can't "move forward"
Both Samsung and SK Hynix have made significant investments in China. samsung invested $18 billion in its first plant in Xi'an, China in 2012, $7 billion in its second plant in Xi'an in 2017, and $8 billion in its second plant in Xi'an in 2019. SK Hynix has invested 5 trillion won in its Wuxi DRAM plant.

Among other things, Samsung produces 3D NAND at its Xi'an plant in China with a monthly production capacity of 270,000 12-inch wafers, which represents about 40 percent of Samsung Electronics' total monthly production of 680,000 NAND units. This is where Samsung Electronics launches its 96- and 128-layer NAND flash memory. 2022 net profit at Samsung China Semiconductor (SCS) in Xi'an was 633.8 billion won, down by a third from 1.7088 trillion won in 2021.

SK Hynix produces DRAM at its Wuxi plant, which produces 180,000 12-inch wafers of DRAM per month, accounting for roughly half of the company's total capacity. sales at SK Hynix's Wuxi subsidiary were 9,524.2 billion won in 2022, down 26.4% from 12,938.9 billion won in 2021. SK Hynix's DRAM production subsidiary in China 2022 net loss of more than 460 billion won in 2022.

What's even sadder is that SK Hynix also acquired Intel's NAND flash memory business in the U.S. on October 20, 2020 for $9 billion, which was done at the Dalian plant in China, which has a monthly production capacity of 100,000 NAND flash memory chips. Under the U.S. trade policy, SK Hynix has taken over a "hot potato". I wonder if SK Hynix now regrets acquiring Intel's Dalian plant, which accounts for about 30% of the company's 3D NAND production capacity.

The U.S. export controls on China's semiconductors take effect in October 2022, and although the two companies were granted a one-year exemption from the export controls, it didn't help. When asked what happens when the one-year grace period ends? Alan F. Estevez, the U.S. undersecretary of commerce for industry and security, said at the Feb. 23 Korea-U.S. Economic Security Forum, "There will likely be a cap on the number of semiconductors chipmakers can produce in China."

And the U.S. imposed strict conditions on the subsidy application, the two companies to obtain the chip bill subsidies, then in the next ten years can not invest in any of the above-mentioned factories located in China, and can not produce advanced storage products in China, that is, the two companies about 40%-50% of the storage products will face the crisis of technology stopping in the future. This for every two years will innovate a generation of memory chip process, no investment is the same as a "death sentence".

02
Semiconductor equipment export crisis
In October 2022, the U.S. Department of Commerce announced that exporters of 18nm half-pitch and below DRAM memory chips, 128-layer and above NAND flash memory chips, 16/14nm and below logic ICs, and other products and manufacturing equipment must first obtain permission from the U.S. Department of Commerce before exporting to China.

South Korea's semiconductor processing equipment exports to China account for half of the total exports (in terms of total exports in 2022), South Korea has now shown a clear export crisis, according to the Korea Trade Association import and export statistics, since the United States began to impede the development of China's semiconductor industry, South Korea's semiconductor equipment exports to China have declined year after year: exports in January 2021 were $330 million, and 2022 to $230 million and further to $140 million in 2023, a year-on-year decline of nearly 40%.

In terms of sub-sectors, in front-end manufacturing equipment, Korea's front-end equipment exports to China were $2.26 billion in 2021 and plummeted to $1.37 billion in 2022, and front-end manufacturing equipment exports to China were about $32.92 million in January 2023, down about 67% year-on-year; in back-end manufacturing equipment, exports to China were about $940 million in 2021 and fell to $660 million in 2022. In terms of back-end manufacturing equipment, the export value to China will be about US$940 million in 2021, drop to US$660 million in 2022, and then drop to about US$23.11 million in 2023, a year-on-year decrease of about 38%.

PART 03
TSMC's onslaught in the foundry sector

In the semiconductor foundry field, South Korea also occupies a very important seat. Samsung is a major player in the foundry field, and in the field of high-end computer chips, Samsung competes directly with Intel and TSMC, especially Samsung and TSMC, which have been engaged in a fierce race in advanced processes. This race is not only related to the development prospects of these two companies, but also will directly affect the development trend and direction of the entire industry. TSMC occupies more than 50% of the foundry market share, the industry is larger and more dominant, which South Korea is eager to challenge.

TSMC's 3nm process technology is the most advanced technology in the global semiconductor industry in terms of PPA (performance, power consumption and area) and crystal technology. TSMC is making every effort to boost 3nm production capacity, TSMC 3nm production town of Nanke Fab 18 as the main body, has completed Fab 18 Phase V to Phase VIII of a total of four 3nm fabs, the future will depend on market demand to decide whether to build the ninth phase of the 3nm fab. TSMC has announced that it will build the second phase of its 3nm fab in Fab 21 in Arizona, USA, which is expected to enter mass production after 2025.

TSMC's 2nm is also on schedule. According to TSMC's announcement, TSMC is building a 2nm mega-fab Fab 20 in the second phase of Zhuche Baoshan, and will build a total of 4 fabs from Phase I to Phase IV. TSMC is seeking to build a fab site in the second phase of the expansion and development plan of the Taichung Park of TSMC, and will build 2 more 2nm fabs after acquiring the site.

So all together, TSMC in the next five years, light 3nm and 2nm fabs together more than 10, to advanced process monthly capacity of 30,000 wafer fab investment amount of about $ 20 billion, the total investment amount will be more than $ 200 billion.

TSMC's series of aggressive action on other foundries also brought a lot of pressure.

Another Korean foundry, Dongbu Hi-Tek (DB HitTek), is ranked 10th in the exclusive foundry ranking (based on 2022 revenue), but its market share is small, about less than 1%.

In a press release, DB HiTek said that the spin-off of its design business was intended to "resolve conflict of interest issues with customers" in order to "DB HiTeck hopes to emulate Taiwan's TSMC business model by separating its fabless division to become a pure foundry (a chipmaker with no in-house design capabilities).

This is the company's second attempt at a split, with DB HiTek scrapping plans to split its chip design division last September due to strong shareholder opposition, citing the damage to shareholder value that would result from a potential spin-off and public listing of a promising business unit. However, DB Hitek recently said in a regulatory filing that its board of directors agreed to present a proposal to separate its fabless business into a subsidiary at a March 29 shareholder meeting, and that the spinoff, tentatively named DB Fabless, would be 100 percent owned by its parent company DB HiTek.

PART 04
South Korea launched a self-help: 20 years 300 trillion to build the "world's largest" chip cluster

With all the unfavorable factors, Korea's semiconductor industry is at a crossroads, and on March 15, Korea released a heavyweight semiconductor plan.

On March 15, 2023, at the 14th extraordinary economic and livelihood conference held by the South Korean government in Cheong Wa Dae, South Korea said it plans to invest 300 trillion won over the next 20 years, seeking to invest heavily in six technology areas, including chips, displays, rechargeable batteries, electric vehicles, robotics and biotechnology, to make Yongin City in Gyeonggi Province the world's largest "cutting-edge system semiconductor cluster". The giant cluster will have the entire semiconductor value chain, including semiconductor fabs, materials, components, equipment, and fabless (Fabless). The plan was announced by South Korean President Yoon Suk Yeol on Wednesday.

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Most of the investment in the construction of the cluster will come from Samsung Electronics, which will invest about $230 billion in the national system semiconductor industrial park, which is 7.1 million square meters, larger than the three parks in Yongin, Hwaseong and Pyeongtaek combined. Samsung's new manufacturing will include five chip factories (Fab) and attract up to 150 material, parts and equipment manufacturers, fabless chip makers and semiconductor R&D facilities near Seoul, the Samsung Ministry of Industry said in a statement. South Korea hopes to foster 10 fabless companies with annual sales of more than 1 trillion won. In the Yongin cluster, Samsung Electronics' vision for the future is to take the world's No. 1 position in system semiconductors and foundries, and to widen the wide gap with other companies in the memory sector.

Last May, Samsung outlined a plan to invest more than $350 billion into its business and create tens of thousands of new jobs by 2026. The company said it would invest primarily in core businesses such as chip manufacturing and biopharmaceuticals. It is unclear whether the previously announced investments will overlap with those announced by the government on Wednesday.

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In addition to private investment, the South Korean government will budget 25 trillion won or more over five years for research and development of strategic technologies such as artificial intelligence. About 360 billion won will be provided this year for developing chip packaging technology and about 100 billion won for water and electricity infrastructure for industrial parks.

PART 05
Conclusion

In the current competitive environment, the challenges and dilemmas faced by the Korean semiconductor industry are also common to the global semiconductor industry. As TSMC founder Chang Chung-Mou recently said "In my opinion, there is no doubt that in the chip industry, globalization is dead." In this chip war, for each country, the important thing is the execution and speed.

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